Software Solutions information
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Macola ES Manufacturing
Success in today’s manufacturing environment requires the application of every possible tool to reduce waste and enhance product quality and time to market. Consistency of business and manufacturing processes, and visibility into every aspect of the enterprise is a must. Tools that will truly help you get an edge over the competition will give you a very quick return on your investment. | | | | |
Manufacturing Modules:
Master Scheduling
Master Scheduling (M/S) makes a statement of what the company expects to manufacture. It reflects the overall, long-term production plans, taking into account the company's sales forecast, material availability and plant capacity. Macola ES's Master Scheduling allows you to closely manage the critical few indicators which, in turn, drive the material and production plan of your remaining items.
Master Scheduling Fact Sheet
Bill of Material
A BOM is created by specifying the relationships between pairs of items where one is a parent (an item that is assembled with other components). A parent will have relationships with one or more component items. The same components may be used in many different assemblies within your manufacturing facility to construct different parent items. You specify each component-parent relationship through the graphical environment. BOM also provides you with the ability to define how much of each component is normally scrapped or lost in shrinkage, allowing you to be more accurate in estimating component usage.BOM is extremely flexible, incorporating powerful visual tools that integrate with Shop Floor Control (SFC) and Production Order Processing (POP) modules.
BOM Fact Sheet
Standard Costing
Macola ES's Standard Costing (S/C) package helps you maintain standard, current and projected costs for both accounting and manufacturing management. Standard Costing is concerned with the calculation of standard costs, current costs and projected costs in order to establish product prices.
Standard Costing Fact Sheet
Standard Product Routing
Macola ES's Standard Product Routing (SPR) package handles the creation, maintenance and reporting of data that describes operations, outside processes, tools and notes used in producing a product.
Standard Product Routing Fact Sheet
Serial/ Lot Tracability
Use Serial/Lot functionality to minimize your cost of quality by quickly finding and correcting poor manufacturing processes or vendor issues. Trace specific serialized or lotted items and drill down on these items or batches helps to identify quality problems before they occur.
Serial Lot Fact Sheet
Material Requirements Planning (MRP)
Macola ES's MRP functionality also improves on-line pegging with drill downs to the source of demand or supply. Plus, the conversion of Computer Planned Orders (CPO) to Shop Orders, Production Orders, Productions Schedules, and Purchase Orders has been streamlined making it easier for you to track and expedite orders.
Material Requirements Planning Fact Sheet
Quoting & Estimating
A very flexible interface provides you with all the information required in order to give your customer a very timely quote/estimate. Changes to your quotes can be tracked using revision numbers that can later be converted into sales and manufacturing orders.
Quoting & Estimating Fact Sheet
Production Order Processing (POP)
Macola ES’s Production Order Processing (POP) package provides a comprehensive yet easy to use manufacturing planning and execution solution if your business is involved in sales kitting or light assembly. You can also use this as a stepping stone for a full ERP system in the future.
Production Order Processing Fact Sheet iPop real time reporting & routing
Shop Floor Control (SFC)
Macola ES's Shop Floor Control (SFC) package is designed to help manufacturers effectively execute their production plans at all levels, manage activities and the flow of materials inside the plant - including the workers, materials, machines and time utilized in production.Macola ES's Shop Floor Control requires the use of the Manufacturing Cost Accounting (MCA) package (formerly Job Costing).
SFC Fact Sheet
Manufacturing Cost Accounting
Macola ES's Manufacturing Cost Accounting (MCA) package is an analysis solution designed for manufacturers to use in tracking actual costs and in comparing these actual costs to planned costs yielding valuable variance analysis data. The MCA module is the primary source for linking accounting entries from shop orders to the General Ledger (G/L). It is also designed to enter miscellaneous costs associated with, or allocated to, a job.
MCA Fact Sheet
Labor Performance
In some businesses, labor expenses can comprise as much as 80% of product cost. The Labor Performance (L/P) package improves profitability by providing manufacturing managers with labor management information so that labor resources can be deployed and optimized to meet production and budget objectives. The Macola ES Labor Performance package is both a labor analysis package and a data collection package.
Labor Performance Fact Sheet
Advanced Scheduling Macola ES's Capacity Requirements Planning (CRP) package, also known as Advanced Scheduling, is a medium-range planning tool that provides visibility on the required capacity to execute the production plan. Using the powerful tools in this package allows you to optimize planning, control lead-times and better control the timing of load on the shop.
Advanced Scheduling Fact Sheet
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